Technology
The Hull Stress Monitoring System by monitoring the stress
responses in the hull structure during operations, helps to
prevent design stresses being exceeded. The development of
hull fatigue is measured using long-life optic sensors
located in various positions in the hull. This is achieved
by measuring the relative deformation, strain (stress) in
the hull due to loading (still water strain) and due to
waves (dynamic strain). The measured stress is analysed in a
distributed way inside the sensors. The analysis methods
used identify the static, dynamic and slow changing
temperature components from the signal and calculate
different signal characteristics. The results are
transmitted to the central unit, normally on the bridge, to
be further analysed, datalogged and displayed to the bridge
personnel to assist the navigation. The various components
of a typical hull stress monitoring system are described as,
strain sensors, accelerometer units, bow pressure
transducers and the bridge display unit:
SENSFIB Hull™ Stress Monitoring Systems
is based on Fiber Bragg Grating (FBG) sensors. The FBGs are
an internal stripe pattern in the core of the optical fiber
that strongly reflects one wavelength (or color) of light
& the user interface can be configured to show current
stress, fatigue accumulation, accelerations and slamming
trend as well as sailing conditions in terms of sea state,
wind, speed and position if such equipment are integrated.
The Fiber Bragg Grating (FBG) optical sensing technology gives
SENSFIB™ a competitive edge compared to the conventional
Strain Gauge based sensors. Their key advantages being:
Sensors are intrinsically safe requiring no ZB and no
limitation to their positioning.
Reliable as they are immune to EMI. & the software is
based on a Linux OS platform.
Accurate as the stress measurements are based on
measurement of the wavelength of light.
Reduced ownerships costs. (Recalibration, maintenance,
repairs and service)
Flexibility due to ease of installation (no hot works
required for sensor installation) and
The basic HSM system can be easily expanded to include
fatigue monitoring in the water line, bow sensors for ice
load monitoring etc., as desired.

SENSFIB
Hull™ Stress Monitoring Systems helps the navigators to
monitor the current status on hull stress with online
information about the load margins and provide assistance to
make faster decision-making for safe voyage. The same data
can be post-processed to give valuable inputs for
maintenance planning and fleet utilization.
Safe and cost-effective operation of a vessel requires exact
knowledge of the ship's design and awareness of the
operational risks and their consequences. Bulk/LNG Carriers,
Tankers and Container Vessels are particularly at a risk of
hull fatigue damage, induced by the stresses that can occur
in the hull as a result of ballast, cargo load and sea
state. Fatigue build-up in vessels leads to local cracks in
the hull, which if left unrepaired, eventually endanger the
structural integrity of the vessel. The hull stress is one
of the major factors which cause irretraceable damage to
merchant marines. Fatigue accumulated in vessels leads to
local cracks in the hull, subjected to catastrophic
structural failure. Then, this might call very dangerous
situations - with the consequent loss of life. One of the
challenges involved has been the lack of information to the
bridge about the actual load on the hull/structure. In order
to reduce this type of damages, a tool is required which can
collect this type of information and make it easily
available at the bridge for the navigator. To reduce the
incidence of such failures, IMO and leading Classification
Societies have recommended the use of Hull Stress Monitoring
Systems.
Important features about the system:
Structural integrity vs safety (HSE)
Fatigue management
Preparation ahead of lifetime extension application
Preparation and documentation ahead of Risk-based
inspections
Automated monitoring has become a preferred solution
compared to traditional visual inspections due to
development of new technology and cost/time saving for
owners.